AHE58/59 AC SERVO SYSTEM HMI - 12 USER MANUAL
- Safely Instruction
Please read this manual carefully, also with related manual for the machine head before use.
For perfect operation and safety, installing and operation this product by trained personnel required
To avoid the abnormal running, please keep the product away from the high electromagnetic machine or electro pulse generator.
Please don't operate when environment temperature is above 45 C or below 0 C
Avoid operating in the area where humidity is 30% less and 95% more, also keep away from dew or acid spray area.
Effective and stable ground connection is a must
All the maintenance parts need to be approved or provided by delegation
Turn off the power and unplug the cord before mounting motor and any accessories
To avoid the static interference and current leakage, all grounding must be done. Use the correct connector and extension wire when connecting ground wire to Earth and secure it tightly
Power must be turned off first, when:
1. Uninstall the motor or the control box, or plug and unplug any connector.
2. Turn off the power and 5 minutes before opening box cover
3. Raising the machine arms or changing needle, or threading needle. (Shown as above)
4. Repairing or doing any mechanical adjustment
5. Machines rest
- Regulation in Maintenance and Repairs.
1. Maintenance and repairs must be done by trained personnel
2. Don't use any objects or force to hit the product
3. All spare parts for repair must be approved or supplied by the manufacturer.
1. INSTALLATION INSTRUCTIONS
1.1 Product specifications
|Product Type||AHE58-55||Supply Voltage||AC 220 +/- 44V|
|Power frequency||50Hz/60Hz||Maximum output power||550W|
1.2 Interface plug connections
The padals and the machine head of the connector plug are mounted to the corresponding position in the controller back of socket, as shown in Figure 1-1. Please check if the plug is inserted firmly
The use of the normal force are not inserted into the plug and socket, please check whether the matching, direction or needle insertion direction is correct ! Lighting interface and presser foot lifting electromagnet interface is a 1*2 interface, head lamp interface using black interface, please pay attention to the distintion.
We must prepare the system grounding project, please a qualifiled electrical engineer to be construction. Product is energized and ready for use, you must ensure that the power outlet the AC input is securely grounded. The grounding wire is yellow and green lines, is must be connected to the grid and reliable security protection on the ground to ensure safe, and prevent abnormal situation.
All power lines, signal lines, wiring not to be pressed into other objects or excessive distortion, to ensure safe use !
2. Operation Panel Instructions
2.1 Operation Panel Display Instruction
Parameter setting key: Use the key to switch to the program mode. The key is parameters confirm key, and back to the previous menu until the operator sewing mode state. In addition, work with other key to set a higher level of the parameter
Start back tacking setting key: Switch during all start tacking type when pressing. No tacking, Once tacking double tacking 4 repeat tacking. Tacking stitches A, B can be set using the key and the key.
End back tacking setting key: Switch during all end tacking type when pressing. No tacking, Once tacking double tacking 4 repeat tacking. Tacking stitches A,B can be set using the key and the key
Free sewing: 1. As the pedal is toed down, machine will start sewing. Once the treadle returned to neutral, machine will stop immediately. 2 As the pedal heeled back, the trimming cycle will be finished automatically
Bar Tack Sewing: Once the padal is toed down, all the seams of Bar Tacking A,B sections will be completed with D times, and the trimming cycle will be finished automatically.
Note: When the bar tack sewing start, it will not stop until the trimming cycle finished, except for the pedal heeled back to cancel the action.
Four-section Constant-stitch sewing: 1. As the treadle is toed down, Constant-stitch Sewing E,F,G or H performed section by section.
2. Once the pedal returns to neutral intermediately in any one section, the machine will stop immediately. When the pedal toed down again the balanced stitches of E,F,G or H goes on.
3. If the one-shot sewing key is set, the machine will not stop and automatically start trimming cycle and end back tacking at the end of the last section H
Multi-section Constant-stitch sewing: As the treadle is toed down, Constant-stitch Sewing P01,P02,P03 etc. Performed section by section. As following, P040 116, 1st number is total sections, 2nd number is which section, and 3rd number is the stitches of the section. P04 is total segment, use key and the key to adjusting, the default maximum 24 segments, -01 as the current setting segment, 16 as the sewing needle NO of the current segment, they are used the key and the key to adjusting.
Soft start setting key: Soft start at the first seam is enabled (icon on) or disabled
Clamp setting key: Clamp function is enabled (icon on) or disabled
Forward Stitch Correction: One touch of this key act as stitch correction
Trimming Cycle Sellection: Enable or disable the trimming cycle
Presser foot lifting Mode: Switch during all presser foot lifting mode when pressing the key. No lifting, lifting after trimming cycle only lifting at machine stop only lifting at machine stop and after trimming cycle both
One-Shot-Sewing-Selection: In Constant-stitch sewing a. One shot to the pedal, automatic performed number of stitches of every section.
b. Toe down the pedal again and again to finish rest the section until finish pattern.
Custom function key. Special funtion accordign to the custom requirement.
Increasing and decreasing motor speed: The maximum motor speed can be adjusted using the keys
Up and Down keys: Adjust the values in plus and minus state
3. System Parameters Setting List
3.1 Technician Mode
|102||200-5000||3000||Constant-stitch sewing speed|
|106||0/1||0||Soft start mode: 0: Soft start only after trimming 1: Soft start after both trimming and stop|
|107||1-9||2||Stitch number for soft start|
|108||100-800||200||Soft start speed|
|110||200-2200||1800||Start back tacking speed|
|111||200-2200||1800||End back tacking speed|
|112||200-2200||1800||Bar tacking speed|
|113||1-70||24||Stitch balance for start back tacking No.1|
|114||1-70||20||Stitch balance for start back tacking No.1|
|115||1-70||24||Stitch balance for end back tacking No.3|
|116||1-70||24||Stitch balance for end back tacking No.4|
|117||1-100||90||Stitch balance for back tacking speed @(P107 - Tacking stitches A=1)|
|118||1-100||30||Stitch balance for back tacking speed @(P107 = Tacking stitches A)|
|11b||0-4||0||Start and end back tacking type (CD and AB) 0: B =>AB =>ABAB=> none 1: B=>none 2: B=>AB=>none 3: AB => none 4: AB =>ABAB =>none|
|11c||0-9999||0||Tens digit for each segment of A/B/C/D|
|11d||0-9999||0||Tens digit for each segment of E/F/G/H|
|11E||0-9999||0||Tens digit for each segment A/B/D|
|11F||0-359||0||Back tacking under angle control|
|130||0/1/2/3||2||Speed curve adjustments 0: Ramp curve 1: Polygonal curve 2: Quadric curve 3: S-type curve|
|131||200-4000||3000||The turning point speed of two segment curve|
|132||0-1024||800||The turning point sampling voltage of the pedal when two segment curve (Between parameter 138 and 139)|
|133||1/2||1||The type of polygonal curve 1: Square 2: Rooting|
|134||0-1024||90||Trimming point of pedal|
|135||0-1024||300||Footer lifting point of pedal|
|136||0-1024||460||Neutral point of pedal|
|137||0-1024||480||Motor running point of pedal in low speed|
|138||0-1024||580||Accelerated point of pedal|
|139||0-1024||962||Max speed point of pedal|
|13A||0-800||100||The running delay time of footer lifting|
|140||0/1||1||Soft start at the first cycle of power ON 0: Disable 1: Enable|
|141||0/1||1||Auto bar tacking function 0:Disable 1: Enable|
Bar tacking mode selection
0: Juki mode. Active when motor stop or running 1: Brother mode Active only when motor running
0: Normal Mode 1: Simply sewing mode 2: Motor initial angle measurement (Do not remove the belt)
3: Automatically setting the pulley ratio by the CPU (Synchronizer is necessary and the belt not removed)
|144||0-31||0||Feedforward torque of motor 0:Normal function 1-31: Feedforward torque level|
|148||0/1/2||0||Mode of stitch correction 0: Continuous 1: half stitch 2: Onestitch|
|149||0-10||0||The time of chopping on for the presser foot slow down ( Unit is 100us)|
|14C||1-9999||40||The time of chopping off for the presser foot slow down (Unit is 100us)|
|150||1-100||1||The proportion coefficient of the stitches counter|
|151||1-9999||1||Maximum stitches of the counter|
Count mode selection (For Bobbin Thread)
0: The counter is invalid 1: Count up by stitches. When count over, counter will be auto-reset.
2: Count down by stitches. When count over, counter will be auto-reset
3: Count up by stitches. When cout over, motor stops and the counter must be reset by the external switch or the P key on the panel.
4: Count down by stitches. When count over, motor stops and the counter must be reset by the external switch or the P key on the panel.
5: Count up by trimming. When count over, panel